As a pioneer in the industry, the Masterflex Group relies on artificial intelligence (AI) to optimize its hose extrusion in production through digitalization and modern assistance systems. The first results of the long-term development project in cooperation with a start-up are now available, demonstrating the very good forecasting accuracy of the AI system. Industry experts have described the system in the Masterflex extrusion hall as the most modern system in the world. The use of machine learning algorithms stabilizes production processes, increases product quality and conserves resources.
Process optimization through machine learning
With the help of advanced AI algorithms, important quality parameters can be reliably predicted. In addition, anomaly detection enables the early identification of deviations in the article- and system-specific process parameters. The goal: automated monitoring of the production process. AI detects deviations from the optimum process and continuously provides recommendations for action to adjust the process parameters, such as the screw speed. In addition, further predictions on future process stability can be provided. One example of this is the prediction of parameters such as the hose pitch to ensure production stability.
Advantages for production
The integration of AI brings far-reaching benefits for Masterflex:
- Individual employee knowledge is digitized and made accessible to everyone.
- Manufacturing processes become more stable, which ensures production quality.
- Faster start-up reduces the time it takes to produce good parts, which saves resources
- Less waste and material consumption saves resources and costs.
- Greater efficiency in personnel deployment relieves employees and improves work organization.
- AI-based assistance functions support decision-making in real time.
Focus on sustainability and efficiency
The new technologies not only enable more efficient production, but also contribute to sustainability. Reduced material consumption and fewer rejects minimize the environmental impact.
Smart FactoryDigital hose systems
Future prospects
With the successful implementation of these projects, the Masterflex Group is setting new standards in the industry. The combination of people and AI promises to make production processes not only more efficient, but also more flexible and future-proof. Digitalization and the use of machine learning thus mark a further decisive step towards Industry 4.0 and a resource-saving future, in line with our Group strategy Hero@Zero.
